Manufacturing & Assembly

One facility.
Every step under one roof.

OEM assembly and contract manufacturing services — build-to-print and turnkey across mechanical, electronic, and integrated systems. Backed by a 300,000 sq. ft. facility in Canton, Michigan, USA.

Lotus assembly floor in Canton, Michigan, USA
The Lotus Advantage

Contract Manufacturing Services:
Build-to-Print to Fulfillment.

Multiple suppliers mean coordination overhead, schedule slippage, and finger-pointing when something goes wrong. That goes away when every step lives under one roof: engineering, assembly, testing, warehousing, and shipping.

One team, one building, one accountable partner. Your project moves faster because nothing waits at a vendor handoff — and when you call, you reach the team that’s been delivering across the industries we serve for 31+ years.

We protect your IP, and a mutual NDA is guaranteed at every program kickoff — no parallel branded program competing with yours, no joint-venture entanglements. For OEMs comparing offshore vs. domestic CMs, that matters as much as cost or capacity.

  • 300,000 sq. ft. company-owned facility in Canton, Michigan, USA
  • 20,000+ sq. ft. ISO Class 6 & ISO Class 7 cleanrooms (Class 1,000 & Class 10,000)
  • Scalable annual assembly capacity
  • In-house process engineering, QA, and program management
  • ISO 9001 & ISO 14001 certified
Get a Quote
Contract manufacturing assembly line with technicians performing electromechanical assembly
Contract Manufacturing, Defined

What is contract manufacturing?

Contract manufacturing outsources production of finished goods or sub-assemblies to a third-party manufacturer that builds to your specifications under your brand. The contract manufacturer (CM) provides facility, equipment, labor, quality systems, and supply chain. You provide design, BOM, and brand. The OEM keeps engineering and IP in-house; the CM handles physical production.

Two delivery models dominate. Build-to-print services produce exactly to the OEM’s prints and BOM — lowest IP exposure, highest OEM control. Turnkey manufacturing hands the CM sourcing, production, testing, and often fulfillment, returning a finished product. Most OEMs in consumer electronics, industrial controls, medical devices, and emerging-tech run some mix of both.

A contract manufacturing program runs the full sequence: program kickoff, supplier qualification, validation builds, pilot production, full ramp, ongoing quality monitoring, and lifecycle management. Lotus runs all of this from one 300,000 sq. ft. facility in Canton, Michigan, USA, under ISO 9001 + 14001.

  • OEM keeps engineering and IP; CM handles physical production
  • Build-to-print services for maximum OEM control
  • Turnkey manufacturing for reduced operational overhead
  • Sub-assembly services and box build assembly available across both models
  • High-mix, high-complexity contract manufacturing is a Lotus specialty
Capabilities

What We Build

OEM assembly from final assembly + integration to fully assembled systems. Build-to-print or full turnkey, single units to volume production runs.

Build-to-Print Services

Working from your prints and BOM, we deliver the exact spec you specified. Tight tolerances, full traceability, repeatable production runs across any volume.

Turnkey Manufacturing

End-to-end manufacturing from sourcing through final test. High-throughput lines for large, multi-component assemblies across mechanical, electrical, and electronic disciplines.

Electromechanical Assembly

Fasteners, fixtures, sub-assemblies, and finished products combining mechanical and electrical components. Hand assembly and semi-automated processes for low- to high-volume runs.

Box Build Assembly

Box build assembly integrating PCBs, harnesses, enclosures, and full electronic sub-systems — with component-level wiring, end-of-line functional test, and burn-in capability for OEM contract manufacturing programs.

Cleanroom Operations

20,000+ sq. ft. of ISO Class 6 and ISO Class 7 cleanroom space (Class 1,000 and Class 10,000) for sensitive electronics and contamination-controlled assembly.

Sub-Assembly & Functional Test

Sub-assembly services with in-process inspection, end-of-line functional test, traceability documentation, and rigorous QA on every production run. High-mix, high-complexity programs are a Lotus specialty.

How We Launch Your Program

How We Launch a New Program

New programs run through a structured launch — feasibility, planning, pilot, full production, and continuous improvement. Each step is documented, each handoff is measured, nothing ramps until you sign off. Here's what that looks like from your side.

1

Inquiry & Feasibility Review

Your print, your BOM, your spec — reviewed by our engineering, quality, and program teams together. You get a quote backed by real engineering input, not a pricing spreadsheet.

2

Program Planning

Before a single unit is built, you get a process flow diagram, control plan, work instructions, and visual standards.

3

Pilot Production & Validation

We run a pilot under the full control plan. Productivity and first-time-right rates are measured against targets. You sign off before volume release.

4

Full Production

Volume production runs against the validated control plan. SPC runs on critical dimensions, and every unit carries full lot traceability.

5

Continuous Improvement & Feedback

When something goes wrong, we root-cause it with your team and close the loop. What we learn goes back into your program — so issue #1 doesn't come back as issue #2.

Every Program Gets

What We Build Into Every New Program

  • Process flow diagram
  • Control plan
  • Work instructions & visual standards
  • Legal and regulatory compliance review
  • Pilot run and formal sign-off before full production

Some programs can begin in as little as two weeks — including emergency service for projects that need to start now.

Lotus quality inspection station
Quality

Measurement and Inspection, Built Into Every Run

ISO 9001:2015 certified, with in-process inspection, end-of-line functional test, pre-delivery inspection (PDI) when program spec requires it, and full traceability documentation on every production run.

“Meets spec” is the floor, not the goal. The same measurement rigor runs across our cleanroom operations and post-sale service programs.

  • ISO 9001:2015 certified quality management
  • In-process and final inspection on every build
  • Full traceability documentation
  • Continuous improvement (kaizen) embedded in process
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Industry Partners

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Years Manufacturing

Applications

Industries We Serve

From consumer electronics to UAVs, we serve industries that demand precision and reliability.

Consumer Electronics
Medical Devices
Automotive
EV Chargers & Components
Energy Storage
UAV & Drone
Robotics
Displays
Equipment

Equipment & Technology

Purpose-built lines and specialized equipment for high-volume, high-precision manufacturing.

Large-Format Consumer Assembly

Conveyor-paced assembly infrastructure for large-format consumer products — skilled production teams running line-paced throughput. Plus LCD panel repair with COF and COG bonding equipment for depot service work.

Cleanroom Facilities

20,000+ sq. ft. of ISO Class 6 and ISO Class 7 cleanrooms (Class 1,000 and Class 10,000) for sensitive component assembly.

Burn-in & Aging

Burn-in aging chambers for extended run-in testing and reliability validation.

ECN Rework

Full ECN rework capability for engineering changes on in-process or finished inventory.

Technology

Systems That Connect to Yours

Our in-house inventory management software tracks every component and finished unit in real time. A client portal gives your team visibility into production progress, quality metrics, inventory levels, and shipment status — the same numbers we see, when we see them.

For deeper integration, we stand up a REST API to your ERP or supply chain platform, or EDI for retail channels that require it. Each program is scoped to the integration depth you actually need.

  • Custom in-house inventory management software
  • Client-specific web portal — real-time production and inventory visibility
  • REST API integration with your ERP, WMS, or e-commerce platform
  • EDI available on request for retailer compliance programs
Talk to Our Team
Lotus supply chain and materials management
Supply Chain

Sourcing, Procurement & Materials Management

We manage the upstream supply chain so you don’t have to coordinate between multiple vendors. Component sourcing, procurement, vendor qualification, and buffer stock — handled in-house through documented procedures.

One facility, no multi-site coordination overhead. Materials in one door, finished products out another, with full traceability and inventory control in between.

  • Component sourcing and procurement
  • Formal vendor evaluation and supplier monitoring
  • Buffer stock and materials management
  • Single-facility model — no multi-vendor coordination
FAQ

Contract Manufacturing FAQ

Ready to discuss your manufacturing needs?

Our team responds within one business day.